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LuxoComb

Custom Comb Process: From Brief to Shipment

Each stage should leave a clear output: defined scope, approved references or an order-specific production record.

  • Open decisions identified before quotation
  • Drawing, sample, artwork and packaging approved by revision
  • Production and checks follow the recorded references
Project brief, comb samples, packaging and material references under review

Four Approval Gates at a Glance

The project moves forward when the output for the current gate is clear and accepted.

Custom comb product brief

1. Scope Defined

The brief records product use, quantity, fixed requirements, preferences and open decisions.

Comb drawing and sample approval

2. References Approved

Approve the correct drawing, sample, artwork and packaging revisions in writing.

Comb production and quality checks

3. Production Recorded

Production and order-specific checks follow the approved references.

Packing and shipment

4. Shipment Prepared

Pack counts, labels, carton marks and shipment details are confirmed for the order.

Six Stages and Their Required Outputs

The route and checks vary by material, structure and branding method, but every stage should leave a usable record. See the product brief, sample approval and quality inspection guides for working checklists.

Custom comb product brief with samples, material swatches and packaging references

1. Submit the Product Brief

Define what is fixed, what is preferred and what remains open for recommendation.

  • Product and intended use
    Comb type, intended use, drawing, reference image or sample
  • Specifications and quantity
    Overall dimensions, tooth layout, material, color, construction and quantity
  • Output
    A brief with references, quantity, branding, packaging, destination, target timing and open decisions
Comb drawing, prototype, material and packaging details under quotation review

2. Review Feasibility and Quote Scope

Resolve the production route, quote inclusions and decisions that must be closed before sampling.

  • Product feasibility
    We review dimensions, tooth geometry, material fit, branding area, packaging and any tooling needs.
  • Material and production method
    Material preparation, shaping or molding, finishing, branding and assembly methods are matched to the design.
  • Output
    The quotation records the product, quantity, custom work, sample route, proposed schedule and unresolved choices.
Custom comb prototypes progressing from foam outline to finished color sample

3. Develop the Agreed Sample

Prepare the agreed sample type from the current drawing, material, artwork and packaging references.

  • Confirmed sample specification
    Material, dimensions, tooth layout, color, finish and construction
  • Custom branding details
    Logo method, placement, size, artwork and any packaging labels
  • Timing and output
    Typical sample lead time is 15 days; tooling, sourcing or revisions may add time. Record the sample and all source revisions.
Approved comb sample with color, tooth spacing, material and packaging references

4. Approve the Production References

Approve the final sample and the exact documents that production will follow.

  • Appearance and construction
    Check tooth finish, edges, overall shape, moving parts where relevant and the intended handling feel.
  • Color, size, and branding
    Use the agreed drawing, physical or color reference, artwork proof and approved sample.
  • Approval output
    Record written approval for the sample, drawing, artwork and packaging specification; later changes require a revised reference.
Matching comb production samples arranged with dimensional inspection tools

5. Produce and Check the Order

Typical production lead time is 28 days after sample approval; the quotation should state the actual trigger and any project-specific exceptions.

  • Production against the approved sample
    Control the agreed material, dimensions, tooth pattern, color, finish, branding and assembly details.
  • In-process checks
    Check relevant dimensions, forming, tooth processing, surface finish and branding as work progresses.
  • Output
    Final checks compare the batch with the approved reference and record the order-specific inspection points.
Finished combs, unit packs and divided shipping carton prepared for dispatch

6. Pack and Prepare Shipment

Pack finished goods to the approved specification and confirm shipment responsibilities in the order documents.

  • Standard or custom packaging
    Protective packing, sleeves, cards, pouches, cases, boxes, labels or inserts as specified
  • Carton and shipment confirmation
    Carton marks, pack count, destination and available shipment information
  • Output
    Pack count, carton marks, destination, shipment arrangements and required documents are confirmed for the order.

Keep Three Records Connected

Production, inspection and packaging records should point to the same approved product and pack revisions.

Comb material progressing through shaping, tooth cutting and finishing stages

Product Production

Record the relevant shaping, tooth processing, finishing or assembly stage.

Reference and production combs with dimension, tooth and surface inspection tools

Product Inspection

Identify the requirement checked against the approved reference.

Comb sleeves, boxes, pulp trays and shipping cartons arranged for fit checks

Packaging and Preparation

Record protection, pack count, labels and carton preparation.

Ready to Define the First Approval Gate?

Send the intended use, reference, quantity, fixed requirements, packaging and destination.

Send Your Product Brief
Scope
Fixed and open decisions
Reference
Approved revision
Record
Production and packing

Frequently Asked Questions

Commercial terms and timing follow brief review.

Send type, use, quantity, dimensions, material, colors, artwork, packaging, destination and timing, plus any reference.
Approve material, size, teeth, color, finish, logo and packaging. Sample type, cost and timing follow brief review.
Start bulk production after approving the reference, specification, terms, packaging and schedule.
Checks can cover material, dimensions, teeth, color, surface, function, branding, quantity and packaging.
Sample lead time is 15 days, and bulk production lead time is 28 days after sample approval. Material, tooling, revisions, quantity, branding, packaging or delivery requirements may affect the final schedule.
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